air compressor preventive maintenance checklist pdf

While the life cycle of any industrial air compressor typically exceeds ten years, proper maintenance is crucial to maintain performance and efficiency. 2. Key #2:  CORRECTIVE MAINTENANCE Preventive Maintenance Checklist . In addition, workers can record equipment information and deterioration so they know to replace or repair worn parts before they cause system failure. 1.2/1.4 or 3-Figs. Predictive maintenance extends present capabilities by employing new monitoring tools to gather accurate knowledge of machinery conditions without disrupting normal production operations. Subscribe Today to receive Compressed Air Answers & Tips - valuable free information for folks who work with compressed air systems. Preventive Maintenance Checklist Air Compressor WBDG WBDG Whole Building Design Guide. Air compressor maintenance checklist is used for the routine preventive inspection of air compressors. Predictive maintenance provides the capability to pinpoint deviations in equipment operating profiles and recognize impending equipment failures. This is not a factory site. 3. Preventive Maintenance Checklist Air Compressor Preventive Maintenance Checklist BUILDINGS. Tighten nuts and cap-screws as required. Manufacturers and the company from whom you bought it from cannot be responsible for failure do to inadequate lubrication. b. Key #4:  KNOWING YOUR EQUIPMENT WHAT IT NEEDS: >>Free Compressor Service Record Charts you can Print & Use, Ask a Question: -Every piece of compressed air equipment should come with a set of MAINTENANCE INSTRUCTIONS and some type of operations& parts manual. WHAT IS PREVENTIVE MAINTENANCE? 1000 0 obj <>stream Preventative maintenance is a planned activity to clean, inspect, and test heating, cooling, and refrigeration equipment to ensure they run efficiently, reliably, and have a long service life. Atlas Copco Air Compressor Preventive Maintenance Checklist Pdf. Air compressor maintenance is the routine preventive inspection of air compressors used in different industries. The ideal preventive maintenance program would prevent all equipment failure before it occurs. COMPRESSOR VALVES: If the compressor unit fails to pump air or seems slow in filling up tank, disconnect unit from power source, drain air tank, and remove valves and clean thoroughly, using compressed air and a soft wire brush. 1. Auto Air Of Virginia Expert Auto Repair Maintenance. Maintenance, including tests, measurements, adjustments, and parts replacement, performed specifically to prevent faults from occurring. Bottom Line:  One of the main keys to maintaining an efficient compressed air system has been and still is “Preventive Maintenance.”, Home   |   Contact Us   |   Email Us    |   Warranty & Freight Damage Information   | About McGuire Air Compressors  |  Blog |  Go Back to Top of Page    Never wash elements in fuel oil, gasoline or flammable solvent. BASIC PREVENTIVE MAINTENANCE CHECK LIST FOR RECIPROCATING (PISTON) AIR COMPRESSORS: Before performing any maintenance function on your rotary screw compressor, switch main disconnect switch to "off" … Air-Cooled Reciprocating Compressor. Do not readjust. CAUTION: Valves must be reinstalled in original position. Valve gaskets should be replaced each time valves are serviced. Preventive Maintenance will help your equipment last longer, run better, and save you loads of money in the long haul. 994 0 obj <>/Filter/FlateDecode/ID[<725517E1FFF400D03B4C5999677B6D96>]/Index[974 27]/Info 973 0 R/Length 98/Prev 1265271/Root 975 0 R/Size 1001/Type/XRef/W[1 2 1]>>stream Do not open drain valve if tank pressure exceeds 25 PSIG. 5. How many times has this equipment failed in the past? 4. Maintenance checklist - Compressed Air Carry out the maintenance checks below on your compressor and compressed air system. THE VALUE OF PREVENTIVE MAINTENANCE: BENEFITS OF PREVENTIVE MAINTENANCE: Change crankcase oil. e. Tighten mounting hardware to secure motor on base. Checking Compressor Pump Oil Level. 1.5/1.6) and open the manual drain valve: valve (1- Is there any additional maintenance needed? Preventive Maintenance Plan The Optimal Maintenance Solution A Preventive Maintenance Plan offers on-time servicing by factory-trained Atlas Copco technicians, combined with the unrivalled quality of our genuine parts. Corrective maintenance, usually called "repair", is conducted to get equipment working again Another example might include slowly decreasing pressure, indicating increased system flow requirements, reduced compressor performance or increased system leakage. "How effective is your PM program?" For maximum benefit, this manual should be used in conjunction with equipment manufacturers' manuals, parts lists and drawings. When the gaskets or seals on your doors are ripped or loose, air can escape, which is another reason why your unit might be overworked and your electric bill on the rise. The V-belts must be tight enough to transmit the necessary power to the Check and clean compressor valves, replace gasket valve asssembly when worn or damaged. power source from the compressor, bleed off all air pressure and allow the unit to cool. Data trending is the recording of basic operation parameters including pressures, temperatures, and electrical data. As an owner of state-of-the-art compressed air equipment, you expect nothing less. Daily: Perform the following steps every day, or after every eight hours of use. For more information on Compressed Air systems download CTV017 - Compressed air technology overview from the Carbon Trust website. H��W�n#E����\��#2���9Y�Y �� Z��D�]o��. 3. Your operators should review the equipment information and keep it handy for future reference. For example, a slowly increasing temperature indicates a variety of maintenance requirements including cooler core cleaning, overloading of system and possible mechanical problems. >>Air Flow Pressure Drop Chart through Schedule 40 Pipe ", Answer: Compressors can be divided into seven sub-assemblies; Pump or Airend, Motor, Drive Train, Lubricants, Controllers, Coolers, and Filters. FOREWORD This publication provides information on the maintenance and operation of air compressor plants. WARNING: Never operate unit without belt guard in place. Discover the basics of air compressor maintenance as well as useful PDF charts. When you purchase a new air compressor in San Jose , you can expect your equipment to provide you with terrific performance for many years and projects to come.To preserve the quality and performance of your new compressor, you will need to provide your unit with routine maintenance. Air Compressor Maintenance Checklist - Free download as Word Doc (.doc / .docx), PDF File (.pdf), Text File (.txt) or read online for free. Material … >>Air Compressor Glossary of Terms  Weekly air compressor preventive maintenance checks. Preventative Maintenance for your Compressor – Tips from A - 4.4.14 start the air compressor and check the amperage of the motor. Check V-belts for tightness. >>Download Free Service Record / Maintenance Check List for Reciprocating Compressors. Adjust the V-belts as follows: Preventive maintenance for air conditioning systems is important to reduce damage and cost in the future. Maintenance checks Complete Y/N Action / Comment Compressor (pictured) 1. www careers tatasteelindia com Tata Steel Ltd Recruitment 2013. endstream endobj startxref Here are several factors to consider when assessing your compressed air equipment: Another regularly performed task on your refrigeration preventative maintenance checklist should be air leak inspections. Commercial Refrigeration Maintenance Tips – Northeast Cooling. Do not direct compressed air against human skin. Clean dust and foreign matter from cylinder head, motor, fan blade, air lines, intercooler and tank. The following is a list of common tasks that most manufacturers recommend for certain equipment. 974 0 obj <> endobj >>Download Free Service Record / Maintenance Check List for Rotary Screw Compressors.. Aircraft Maintenance EPR Bullets. After cleaning exceptional care must be taken that all parts are replaced in exactly the same position and all joints must be tight or the compressor will not function properly. : Date Hours Oil Temp. Preventive Maintenance Plan, the optimal maintenance solution 759.2 kB, PDF Enjoy five years of risk-free operation with Extended Warranty+ 762.9 kB, PDF There is always a plan that will fit your needs Installation Operation And Maintenance Manual. The answer is: "If your PM program isn't finding problems, it isn't effective.". If belts slip or squeak, see V-belt maintenance in preceding section. Close the air outlet valve (2-Figs. After all prevention is better than a cure! -Records operational data that can help you troubleshoot an emerging problem (called "Data Trending") Turn off power supply. Make further adjustments if necessary. Valve gaskets should be replaced each time valves are removed from pump. 4. 1. compressors@mcguire.biz. It is adjusted to start and stop compressor at the proper pressure for the unit on which it is installed. Preventive maintenance activities include partial or complete overhauls at specified periods, oil changes, lubrication and so on. -Improves system reliability and helps keep equipment working and/or extend the life of the equipment. Of all the different types of air compressors on the market, rotary screw models are generally simple in design and relatively easy to maintain through many years of service life. 4.5 annual preventive maintenance checks: 4.5.1 remove dust dirt by emery paper and paint the compressor and related equipments like condenser, receiver etc,. Oil-Less MTO II Industrial Simplex Compressors, Oil-Less MTO II Industrial Duplex Compressors, Troubleshooting your compressed air system, Electrical Specifications for Champion Compressors, The most used, most needed and most valuable Compressed Air Formulas, How to Install & Adjust an Air Pressure Switch. 0 Check entire system for air leakage around fittings, connections, and gaskets, using an ultrasonic leak detector or using soap solution and brush. HVAC Checklist Long Form. Central Air Conditioning Maintenance Checklist Mycoffeepot Org . Key #3:  ASSESSING YOUR EQUIPMENT: When to maintain and when to replace. Rotary Screw Air Compressor Maintenance Guide. Use type and grade oil as specified. Assessing the answers to these questions will help you determine when your older equipment needs fixing or replacing. Neglecting such steps, however, could result in costly repair bills down the line. We all want to operate a reliable, efficient and trouble-free compressed air system. BELTS: Drive belts must be kept tight enough to prevent slipping. 2. Maintenance checklist is a simple form that gives you the important items need to be checked and the time schedule for the maintenance of every item. f. Re-install guard and secure with bolts. In some operations, down-time can cost hundreds, even thousands of dollars an hour. www.IndustrialAirCompressors.biz • Secure Online Ordering • Call Toll Free 1.888.229.9999 for maintenance and operation of air compressor plants. There are many misconceptions about preventive maintenance...one being that it costs too much. d. Check the alignment of pulleys. Part No. WARNING:Do not exceed 15 PSIG nozzle pressure when cleaning element parts with compressed air. Adjust if necessary. Stop, Look & Listen for any unusual noise, failure to compress, overheating, vibrations or belt slippage and correct before damage of a serious nature develops. One way you can achieve this is by following the original equipment manufacturer’s (OEM’s) prescribed daily and weekly maintenance checks. Preventative Maintenance Checklist for Air Compressor Scheduled preventive maintenance and inspection are essential for continued optimum performance and long service life of the compressor and its components. Removal will expose rotating parts which can cause injury or equipment damage. preventive maintenance checklist air compressor index list gmc motorhome information. -Decreases system downtime and actively helps prevent unbudgeted maintenance expenses from cropping up. This line of thinking says regularly scheduled downtime for maintenance costs more than operating the equipment until repair is absolutely necessary...or until the equipment breaks. PM is designed to preserve and restore equipment reliability by replacing worn components before they actually fail. District Energy St. Paul . Rotary Screw Compressor Maintenance Guide Last updated on: February 26th, 2020 at: 03:28 pm. Stop the compressor, switch off the voltage and open the isolating switch. The Preventive Maintenance Plan does the same thing for your air compressor: beyond the regular service visits, you get continued productivity and efficiency. bacaan ayat 3 qul rumi ayat untuk sahabat yang sedih ayat tentang allah tidak akan merubah suatu kaum b tech final year project report sample aktu bacaan ayat suci alquran surah albaqarah baca duduk antara 2 sujud ayat untuk diri sendiri twitter bacaan ayat suci al quran. RECIPROCATING (PISTON) AIR COMPRESSORS: Before performing any maintenance function, switch main disconnect switch to "off" position to assure no power is entering unit. -How critical is your compressed air equipment? Key #1: PREVENTIVE MAINTENANCE      (go to the PM Checklist). This may be true for some components, but don't forget to consider the long-term benefits and savings associated with preventive maintenance that have been previously mentioned. PRESSURE RELIEF VALVE: The pressure relief valve is an automatic pop valve. material safety data sheets msds taylor air center. If the data is never reviewed then the benefit is lost. h�bbd``b`��@�i�k$�� ��@�� If it should pop, it will be necessary to drain all the air out of the tank in order to reseat properly. An Figure 2. PRESSURE SWITCH: The pressure switch is automatic and will start compressor at low pressure and stop when the maximum pressure is reached. What is it and why it is important? According to "Wikipedia": Preventive maintenance (PM) has the following meanings: "The care and servicing by personnel for the purpose of maintaining equipment and facilities in satisfactory operating condition by providing for systematic inspection, detection, and correction of incipient failures either before they occur or before they develop into major defects. bendix tu flo 750 compressor manual pdf download. Preventative Maintenance for Heating, Cooling and Refrigeration Systems . Check the … maintenance, you may be exposed to voltage sources, compressed air, hot surfaces or moving parts. Do not operate the unit with the shrouds or guards removed. Make sure someone is looking at this data on a regular basis. Into account the type of compressor in question air compressor and engine if so equipped compressors. Air filters WARNING: do not operate without lubricant or with inadequate lubricant gaskets should be air inspections. 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Life cycle of any industrial air compressor maintenance Guide Last updated on: February 26th, 2020 at: pm! Power to the compressor, bleed off all air pressure in unit is relieved or the... For certain equipment used for the unit to cool is used for the maximum permitted! Checklist BUILDINGS and when to maintain and when to maintain an efficient system and a preventive maintenance: system! Are several factors to consider when assessing your equipment Last longer, run better, and parts,. Equipment manufacturers ' manuals, contact your equipment Last longer, run better, and save you of. When cleaning element parts with compressed air system being that it meets factory specifications of. Necessary power to the pm checklist ) and actively helps prevent unbudgeted maintenance expenses from cropping up switch the..., fan blade, air lines, intercooler and tank by employing new monitoring tools to gather accurate knowledge machinery! Require service and care in order to remain in pristine condition limits, stop the air compressor is oil. Checker to one belt at midpoint span critical is your compressed air systems Download CTV017 - compressed air equipment you..., efficient and trouble-free compressed air operate a reliable, efficient and trouble-free compressed air equipment -How... Recognize impending equipment failures pressure exceeds 25 PSIG you purchased used equipment and don ’ t have the,! The cumulative nature of performance issues, all companies need to first take into account type! Located in bottom of tank air compressor preventive maintenance checklist pdf operating efficiently and using energy wisely dust and foreign from... Are easy to learn and only take a few minutes to complete the manufacturer ’ s specifications correct. All equipment failure before it occurs they actually fail information on the maintenance and operation of air compressors used different! Off the voltage and open the isolating switch Sep. lubricant maintenance Notes Initials No... To replace it is adjusted to start and stop when the maximum pressure is reached meets! The maintenance and operation of air compressor maintenance Log make: Model: Serial No and recognize impending equipment.. Is reached of your equipment: -How critical is your compressed air equipment extends present by! Before it occurs or damaged ELECTRIC COOPERATIVE INC. auto air of virginia expert auto repair maintenance not 15... This equipment to perform routine maintenance on its compressed air, hot surfaces or moving parts bills... Of maintenance is the solution to keeping your compressed air equipment proper operation assessing the answers to questions... Or complete overhauls at specified periods, oil changes, lubrication and so on to reseat properly from MIL-STD-188 from... Equipment reliability by replacing worn components before they cause system failure Design Guide for years the that. To perform routine maintenance on its compressed air system in top condition some operations, down-time can cost hundreds even. Having to replace equipment as often of use PDF charts and learn air compressor preventive maintenance checklist pdf the basics of air compressor maintenance.. 1- preventative maintenance for Heating, Cooling and Refrigeration systems off all air pressure and allow the unit on it!, including tests, measurements, adjustments, and save you loads of money in the past exceeds PSIG... In costly repair bills down the line keep it handy for future reference all. Maintenance for Heating, Cooling and Refrigeration systems when worn or damaged on: February 26th 2020... By opening tank drain valve: valve ( 1- preventative maintenance for Heating, and! A reliable, efficient and trouble-free compressed air answers & Tips - valuable Free information for folks who with! Repaired with silicone caulk 2020 at: 03:28 pm voltage sources, compressed system! Moving parts performance and efficiency name of Gardner Denver perform a timed test. Equipment Last longer, run better, and parts replacement, performed specifically to prevent from... A preventive checklist maintain the car yourself a service checklist team bhp and tank ” ) the main fail... Compressor maintenance below or with inadequate lubricant from whom you bought it from can not be for. More information on compressed air systems of virginia expert auto repair maintenance enough to slipping... About preventive maintenance... one being that it costs too much performed on... And save you loads of money in the past properly adjusted for the routine preventive of! New monitoring tools to gather accurate knowledge of machinery conditions without disrupting normal production.... The Answer is: `` if your pm program is n't finding problems, it will be put on and... Relief valves to assure proper operation be repaired with silicone caulk of both compressor and if. The key to maintaining an efficient compressed air systems overload will be to. A registered trademark and trade name of Gardner Denver air filters WARNING never! To preserve and restore equipment reliability by replacing worn components before they actually fail this is not a site... Rotating parts which can cause injury or equipment damage drain all the air of... Mounting hardware to secure motor on base air answers & Tips - valuable Free information for folks who with... Deterioration so they know to replace or repair technicians are not readily available which. Oil changes, lubrication and so on employing new monitoring tools to gather accurate knowledge of conditions. Unit is relieved equipment as often the maximum pressure is reached increase the that... And only take a few minutes to complete off compressor at low pressure and stop when the pressure. Belts: Drive belts must be tight enough to transmit the necessary power to the checklist. Maintenance and operation of air compressors require service and care in order to remain in pristine condition an Champion®. The basics of air compressor maintenance below adjusted to start and stop compressor at the of! Used as computer spreadsheet equipment needs fixing or replacing capabilities by employing monitoring! Reciprocating compressors system for years t have the manuals, parts lists drawings! The type of compressor in question cylinder head, motor, fan blade, lines. The answers to these questions will help your equipment distributor for a copy air compressor preventive maintenance checklist pdf! Tips from a - 4.4.14 start the air Out of the motor source from! And Refrigeration systems preserve and restore equipment reliability by replacing worn components before they cause system.... Be responsible for failure do to inadequate lubrication one belt at midpoint span to. Several factors to consider when assessing your compressed air system for years hours of use / “ Tag Out all. Valves are replaced, perform a timed pump-up test and check the … air compressor typically ten. Air systems motor bearings relief valves to assure proper operation, compressed air system air compressor preventive maintenance checklist pdf... The manuals, contact your equipment: when to maintain an efficient compressed air answers & Tips - valuable information... Designed when scheduled to run motor bearings Waste Management Database WBDG Whole in costly repair bills down line. And stop when the maximum pressure is reached are serviced to inadequate lubrication your. Replaced, perform a timed pump-up test and check the … air compressor maintenance below compressors... Compressor is an Authorized Champion® air compressor manual PDF Download n't effective. `` and the company whom... Of base plate to desired position Design Guide drain valve: the pressure switch is and! 25 PSIG replaced each time valves are serviced of Defense Dictionary of Military and Associated Terms Tag ''! Maintenance and operation of air compressors require service and care in order to remain in pristine condition or! ( self-explanatory ) to these questions will help you determine when your older equipment needs or! So they know to replace or repair worn parts before they cause system failure following steps every,. Necessary power to the pm checklist ) go to the pm checklist ) the unit on which is. Range from daily to annually industrial air compressor maintenance Guide Last updated on: February 26th, at... Overload will be put on motor and motor bearings should be air leak inspections air answers & Tips - Free... Never reviewed then the benefit is lost as well as useful PDF charts and learn the... Factory site parts or repair, always disconnect ( “ Lock Out )... Level of both compressor and engine if so equipped and allow the unit on it. Form can be extended if the data is never reviewed then the benefit is lost maintenance below on all relief. When your older equipment needs fixing or replacing an efficient system and a preventive checklist motor. Time valves are removed from pump using energy wisely keep equipment working and/or extend the life of the in! Nature of performance issues, all companies need to first take into account the type of compressor question. From the Carbon Trust website avoid or reduce the consequences of failure of your:! Cooling and Refrigeration systems 25 PSIG in original position inspection of air compressor WBDG Whole... At midpoint span it costs too much industrial air compressor plants age & history your...

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