flexographic printing vs digital printing

Plates. Learn how to save time and thousands of dollars in printing costs. What Is Digital Printing? Ask Us About… Our Lifetime Printhead Warranty! There is now a new kid on the block Digital Label printing. Definitely recommend as I'll continue to use them for future orders. This is the ideal method for printing metallic labels or pantone colors, where needing a specific color match. In the past the common choice for label and sticker printing was flexographic or flexo printing technology. It is especially effective for mass-produced goods, where efficiency is of utmost importance. The flexographic printing process uses quick-drying, semiliquid inks. Once the machine starts running, the printing process is very quick. It is simply a case of working out which option is most suitable for your particular needs. Color isn’t absorbed into the material like it is with offset printing. Apr 6, 2015 By SmallBizClub Contributor. Large-scale digital printing processes create images by depositing toner directly onto on a surface, while flexographic presses use rubber or plastic plates to press ink onto a substrate. If you’re short on time, flexo printing may not be your best option. Contact us by calling 920-685-4000 or by emailing team@derksenco.com. Digital offers some great benefits: High-quality images; Low setup costs; Data variability from print to print; That last point is key. Flexo printing also has the advantage of producing a finished product at the end of the process without having to wait for inks to dry. Digital vs Flexographic Labels Printing. The price per label for digital print vs. flexo can be very different depending on the volume of an order. Flexographic printing is one of the most common label printing techniques. A product’s packaging attracts the consumer’s attention to the brand, enhances its image, and influences the consumer’s perception. The HP Indigo WS6800 is our top-of-the-line digital label printing press. Digital printing differs from traditional, analog printing methods--such as offset printing--because digital printing machines do not require printing plates. National Sales Office: Digital printing & flexo printing. Let’s break it down and examine the basics of each type of printing and pros and the cons so you can figure out what is best for your business. If you need fixed and uniform patterns, images, or text on products in a large scale production run, flexographic printing is an excellent production option. This will help in understanding which method is most suitable for specific needs. Flexography is the printing method that belongs to the Letterpress techniques. Phone: 888.972.5234 Unlike flexographic printing, digital printing does not need to use plates. Other techniques include screen printing, rotogravure, etc. Digital printing includes small-run jobs from desktop publishing to other digital sources that are printed using large-format and/or high-volume laser or inkjet printers. Ideal for smaller runs By eliminating the additional conventional flexo set up expenses there is a lower the cost of production for the shorter runs. PaladinID develops and supports high-performance bar code labeling applications. The crossover – the point where it makes more sense to print on flexographic printing vs. digital printing – varies according to the label size & set up. In this article we take a look at these two  methods of creating custom printed labels,  and note some of the strengths and weaknesses of each method. In Uncategorized. Here is a short explanation of the two technologies available from us: Rather, digital printing presses can directly print the image onto the substrate. Instead, ink is attracted to the substrate in the appropriate design using negative and positive charges. Needless to say, a lot of thought and planning goes into the creation of your product label. Offset Printing The images are printed directly onto the substrate with toner. PaladinID, LLC However, leading consumer brands understand that it is much more than that. The Flexo process is used to yield a range of country, colonial, floral and mini-print designs. Flexographic labels print much quicker so at some point, the speed efficiencies outweigh the set up costs. These varied printing solutions ensure that working with DLS, you can handle any project for your customer. Digital printing is faster and more cost-effective than flexography. Flexographic and on-demand printing each offer unique benefits for specific production needs. Flexo Printing – Pros and Cons. While there are several types of printing methods, lithography (offset printing), flexography, and digital printing are considered the 3 core techniques. Call today for FAST price quotes: 800-495-1306. As a customer, you will want to know about the particular printing technology used to create your labels. It is one of the primary methods of printing custom Boxes. As the name suggests, flexo printing utilises flexible plates for a rotary printing process. This makes digital printing an inherently flexible process, yielding a number of advantages including: This type of printing is mostly used for non-porous materials like food service paper, plastic, foil, brown paper, and packaging materials. Subscribe to the Derksen Co. Every product on store shelves relies on label printers to help convey branding messages to the target customer. to can to find the difference between we need to answer this question Digital printing & flexo printing you need to define?What is the Digital printing & flexo printing . Digital label printing also has a much quicker turn around time for the customer and because some digital printing machines can utilize a 7-colorprocess (as opposed to the 4-color CMYK color process in flexographic printing) they are able to reproduce a greater variety of colors than flexographic printing. Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. Flexographic Label Printing vs. Digital Labels. These plates made of rubber or plastic contain a raised image of your label design. If you just want to know the pros and cons you can skip down to that section. This implies that the printing areas rise above the non-printing areas. March 8, 2017 By Doug Danosky Selecting the right printing technology for your labels depends upon a number of factors, including the quantity of labels needed, the label material and ink you require and any special treatments, such as laminating or die-cutting of your labels. If you are testing new label designs, updating your labels, or printing a lot of variable data, this is the right option for you. Digital printing doesn’t require as much time or waste when setting up. requires new plates to be made. These advancements are delivering print quality that mimics offset. Flexographic printing. Avoid the top ten mistakes people make when choosing a Printing Company. Digital printing has a higher cost per page than more traditional printing methods. At Nova Custom Printing, you’ll work directly with a personal account representative on all printing jobs, one on one throughout the process. You’ve also got digital printing, where printing plates aren’t necessary. There isn’t a clear-cut answer to this question. Digital printing involves printing an electronic image directly onto a substrate using an inkjet or laser solution. A good flexo line can produce labels that are vibrant and sharp, and the labels will stay vibrant for longer than digital prints. Located in central New Hampshire, PaladinID has been serving Massachusetts, Vermont, Maine, Connecticut, Rhode Island, New England, and beyond for over 30 years, and in 2017, became an RFID-certified company. The high quality ink might be vibrant and long-lasting, but to the untrained eye, sometimes you can’t tell the difference. Hence, customers can look at digital printing for its speed and versatility. Flexographic printing is a suitable choice for many packaging and labeling applications, as it ensures high-quality prints at an affordable cost. Digital label printing does not require plates. But not anymore! Flexographic Printing vs. Digital Printing 1. Flexographic printing press: Flexible printing plates can be used on a wide range of surfaces; Historically great for large volume runs; A wide range of inks are available for different label needs (light-fast, food grade etc). You can think of it as a modern day letterpress. In the past the common choice for label and sticker printing was flexographic or flexo printing technology. When a company has a larger run with fewer skews, flexographic label printing gets the job done. Flexo printing allows the inked surface to conform to many kinds of substrates, such as butcher paper, natural kraft, newsprint, chip and linerboard and coated boards. That’s ok. PaladinID is here to help you figure out the best printing solutions for your needs. Flexographic vs. Digital Label Printing 3807 Views. The effectiveness of flexographic printing, with its relatively long setup times, is suffering as a result. You can run small or large batches with no minimal requirements. The process of screen printing is believed to date back as far as 960 AD. Michael is really easy to work with and made sure all our requirements were met for this job. Offset Printing Flexographic printing, or flexo, is a relief printing technique similar to letterpress that employs rubber or soft plastic plates, a simple inking system and fast drying inks. With digital capabilities expanding and flexo quality continually improving, it can be difficult deciding which of these two methods is better suited for your labels. Label printing is a dynamic industry that links product manufactures with consumers through communication with words, images, and ideas to consumers using primary product labels. Introduction. At LabelValue, we use the latest digital printing technology. What about the disadvantages? Flexography, or flexo, has moved to the forefront of popular printing methods, with its . The cost per unit might be higher with digital print, but if you are printing highly graphic color-filled boxes, or a relatively short run, you can easily offset the difference in price by avoiding the print plate and setup costs associated with flexo. Packaging Warehousing: Flexo vs. Digital Print. 10 Drummer Trail The high print quality and low cost of flexo printing, and the flexibility and rapid change-over times of digital printing. In fact, “versus” is the wrong word to use when comparing digital and flexographic label printing; neither technology is inherently better or worse than the other. On the downside, flexographic printing isn’t very advanced. Digital vs Flexographic Labels Printing. Four colors are typically available (CMYK), but it can accommodate additional print stations with other colors. Probably the two best advantages of flexo printing are the quality of the results and the versatility. If your digital label printing machinery is of lower quality, it can result in inferior color quality and image clarity when compared to flexographic printing. Unlike the other printing methods, digital printing does not require the creation of printing plates because a digital press uses electronic files to print images. Because we are not dealing with the plates and the complicated printing equipment of the flexo process, setup is much quicker and it is far easier to change and update label designs. Excellent registration allows the digital printing equipment to hold detail down to 6pt text. Introduction. So we are often asked, “What is the difference between Flexo Printing and Digital Printing?”. 2. But despite the advancements that have been made, digital printing cannot perform the same color tricks as flexo (graduated tints, metallic inks…), and colors do not hold their vibrancy for as long. At PaladinID, we develop and support high-performance bar code labeling applications. Conventional Flexographic Labels: Flexographic printing is a method that uses flexible printing plates made of rubber or plastic. Digital printing is the more modern of the two primary printing methods and is not too dissimilar from how you’d print a document off your desktop computer. At times, shadows and gradations can also have drop-off issues. Fax: 888.491.7817 Flexographic vs. Digital Label Printing – Which is Best for Your Labels? We will be communicative with you every step of the way. In this age of digital printing, flexography holds its own in the areas of large orders and long print runs, particularly of packaging products and labeling. We work with our clients to “Make Your Mark” by providing the expertise and tools necessary to create an entire product label printing solution. →, Buy In-Stock Barcode Label Supplies Online, Improve Laboratory Management with Better Label Solutions. Understanding the variables that affect the selection of the right label printing technology. However, you avoid the cost of all the technical steps required to make printing plates. offset press with flexo unit on rail To keep your place in the competitive and fast-changing label printing industry, it’s important to start thinking about the viability of your printing process. How Digital Printing Works: Digital printing presses function similarly to the printers we use at home. Image Courtesy: jaymar.co.uk. Digital Printing presses deposit toner or "electro inks" onto the material (substrate). Digital, Flexographic and Screen Printing Screen print labels. Flexo vs. Digital label printing (an Infographic) Here we explain the key differences between two common methods of printing labels; flexographic (flexo) and digital . Ve also got digital printing works: digital printing differs from traditional, analog printing.... 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